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Bundle Rod Heater

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Bundle Rod Heater Singapore

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Bundle Rod Heater

Bundle Rod Heaters are high-performance heating elements engineered for heavy-duty industrial furnaces and high-temperature applications. They are constructed using multiple terminal rods, a central support rod, and ceramic discs that together form a compact bundle.

Designed with advanced ferrous alloy elements such as Super FeCrAl and NiCr 80/20, these heaters deliver uniform heating, excellent thermal efficiency, and durability under extreme operating conditions up to 1250°C. They are an ecofriendly alternative to conventional gas-fired systems, helping industries achieve reduced CO₂ emissions while ensuring reliable furnace operation.

Advantages

  • Eco-Friendly – Reduces CO₂ emissions by eliminating flue gases.
  • High Efficiency – Strong heating performance with quick response.
  • Durability – Built with FeCrAl and Incoloy alloys for long life.
  • Easy Maintenance – Simplified assembly and replacement.
  • Flexible Mounting – Supports both vertical and horizontal use.
  • Stable Temperature Control – Ensures precise furnace operation.
  • Environmentally Safe – Low heat loss and reduced impact.

Applications

  • Aluminium Industry – Holding and melting furnaces.
  • Steel Industry – Galvanizing and heat treatment furnaces.
  • Automotive Industry – Heat treatment and carburizing furnaces.
  • Industrial Furnaces – Annealing and sealed quench furnaces (SQF).
  • Heavy-Duty Metallurgical Processes – Consistent high-temperature heating in demanding environments.

Features

  • Advanced Super FeCrAl and NiCr alloys for high thermal performance.
  • Wide power range (1 kW to 75 kW) with custom options.
  • High temperature resistance up to 1250°C.
  • Robust insulation with ceramic and fiber discs.
  • Top plate stability for secure mounting.
  • Long service life with minimal degradation.
  • Customizable voltage and watt density.

Specification

Parameter Value / Range
Heating Element Material Ferrous alloy powder metallurgical element, FeCrAl Super, SAPM, FeCrAl HTM, NiCr 80/20 & NiCr 70/30
Power 1 kW to 75 kW (custom)
Cold Resistance Tolerance ≤3%
Max. Temperature up to 1250°C (custom)
Voltage Up to 480V AC (custom)
Watt density Up to 5W/cm²

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