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Coil & Hot Runner Heater Ireland

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Coil & Hot Runner Heater

Coil & Hot Runner Heaters are precision-engineered heating elements designed for high-performance plastic processing equipment. These heaters are optimized for hot-runner injection molding systems, extrusion heads, dies, and specialized industrial applications requiring uniform, concentrated heat transfer.

Built with high-quality 316 stainless steel outer sheath, brass/aluminum/SS liners, and tightly packed NiCr resistance coils, they ensure uniform watt density, fast heat transfer, and extended service life.
 An optional integrated thermocouple provides accurate temperature control, making them highly reliable for continuous production environments.

Advantages

Precision Heating – Delivers accurate and uniform heat distribution to improve melt flow consistency.

Energy Efficient – Low thermal mass reduces power consumption and ensures quick response.

Reliable Operation – Integrated thermocouple options provide real-time monitoring.

Versatile Design – Compatible with multiple nozzle shapes and manifold sizes.

Durability – Built with stainless steel and high-quality insulation for extended service life.

Customization – Available in multiple sheath materials, diameters, lengths, and clamping systems.

Applications

  • Hot-runner injection molding nozzles.
  • Extrusion head and die heating.
  • Multi-cavity manifold heating.
  • Hot stamping and riveting fixtures.
  • Plastic riveting and stamping presses.
  • High-precision industrial molding systems.

Features

  • Uniform circumferential heating ensures balanced melt flow in hot-runner systems.
  • Prevents plastic backflow for zero-defect runs.

  • Low thermal mass allows quick startup and shutdown cycles.

  • Robust construction with long operational life.

  • Custom clamping options for all nozzle and manifold geometries.

  • Optional built-in thermocouple for precise process control.

  • Explosion-proof and CE-certified variants available for demanding industries.

Specification

Parameter Value / Range
Outer Sheath Material 304, 316 Stainless Steel (premium grade), Incoloy
Inner Liner Material Brass, Aluminum, or 316 Stainless Steel
Heating Element NiCr resistance coil with MgO insulation
Diameter Range 6 mm to 80 mm OD (custom sizes available)
Length Range 25 mm to 200 mm (standard and custom)
Wall Thickness Up to 12 mm (application dependent)
Temperature Capability > 250°C continuous, up to 800°C peak
Power Density 5 to 25 W/cm² (optimized for application)
Voltage Rating 110V, 230V, 415V AC/DC (custom available)
Thermocouple Options Built-in Type J, K (optional)
Cold Resistance Tolerance ≤3%
Insulation Options Ceramic fiber, mica, high-temp materials

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