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Screw Plug Heater Delhi

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Screw Plug Heater

Screw plug heaters are compact, high-efficiency immersion heaters designed for direct heating of liquids and gases in tanks, vessels, and pipelines. The heating elements are brazed or welded into a threaded plug, allowing easy installation into standard NPT or BSP threaded openings.

These heaters offer rapid heat-up, uniform temperature distribution, and minimal heat loss, making them ideal for applications ranging from water and oil heating to chemical processing. Available in a variety of sheath and plug materials, screw plug heaters can be configured for safe operation in hazardous or corrosive environments.

Advantages

  • Compact & Efficient – Direct immersion ensures minimal heat lossI.
  • Easy Replacement – Elements can be changed without draining the vessel.
  • Versatile Material Options – Sheath and plug alloys for water, oils, and chemicals.
  • Hazardous-Area Ready – Explosion-proof and flameproof designs available.
  • Fast Heat-Up – High watt density for rapid thermal response.
  • Durable & Low Maintenance – Long service life with robust construction.

Applications

  • Water Heating – Process tanks, storage vessels, and cleaning baths.
  • Oil Heating – Lubrication oil, hydraulic oil, and thermal fluids.
  • Chemical Processing – Vessels, baths, and reactors.
  • Steam Generation – Boilers and steam-producing systems.
  • Grease & Solvent Heating – Industrial cleaning and processing systems.

Features

  • Direct Immersion Design – Maximizes heat transfer efficiency.
  • Replaceable Elements – Service without full system shutdown.
  • Corrosion Resistance – Alloy options to match process fluid chemistry.
  • Safety Options – Explosion-proof and flameproof variants available.
  • Rapid Heat-Up – Uniform heating with high watt density.
  • Long Service Life – Built for demanding industrial environments.

Specification

Parameter Value / Range
Heating Element Materials High-grade NiCr and FeCrAl alloy tubular coils
Sheath Construction SS304/316/316L, Incoloy 800/825, Inconel, Copper
Plug Materials Carbon Steel, SS304/316, Brass, Incoloy (zinc plated)
Thread Configurations NPT and BSP threads from ½″ to 4″
Power Range 0.5 kW to 25 kW (single and three-phase)
Voltage Options 110V, 230V, 415V, 480V (single and three-phase)
Watt Density Up to 100 W/in² (application optimized)
Maximum Operating Temperature 400°C (750°F) continuous operation
Element Length Range 50mm to 3000mm immersion depth
Insulation Type Compacted high-purity MgO powder
Terminal Rating IP65/IP67 weatherproof and explosion-proof options
Control Integration Built-in thermostat, over-temp sensing, dual-element switching
Gasket Materials PTFE, Graphite, Viton (application specific)
Certifications Available ATEX, CIMFR, PESO, IECEx, UL (hazardous area approved)

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